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PS21564
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
A D G J DUMMY PINS
28 27 26 25 24 23 22 21 20 19 18 17 16 29 30 15 14 13 12 11 10 987 654 321
H K L Q
R C
HEATSINK SIDE M E E E F F N
35 34 33 32 31
P 35
B
P
S
AA DEEP (5 PLACES) V X Y Z AB (2 PLACES) W H Q U T
TERMINAL CODE
1 VUFS 2 NC 3 VUFB 4 VP1 5 NC 6 UP 7 VVFS 8 NC 9 VVFB 10 VP1 11 NC 12 VP 13 VWFS 14 NC 15 VWFB 16 VP1 17 NC 18 WP 19 NC 20 NC 21 UN 22 VN 23 WN 24 FO 25 CFO 26 CIN 27 VNC 28 VN1 29 NC 30 NC 31 P 32 U 33 V 34 W 35 N
Description: DIP and Mini DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Applications: Washing Machines Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21564 is a 600V, 15 Ampere Mini DIP Intelligent Power Module.
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N Inches 1.93 1.20 0.20 1.82 0.25 0.32 0.14 0.04 0.07 0.02 0.06 0.07 Min. 0.30 Millimeters 49.0 30.5 5.0 46.23 6.25 8.0 3.556 1.0 1.778 0.5 1.5 1.8 Min. 0.75 Dimensions P Q R S T U V W X Y Z AA AB Inches 0.69 0.02 0.41 0.05 0.05 0.10 0.30 0.16 Min. 1.20 1.61 1.65 0.08 Dia. 0.13 Dia. Millimeters 17.4 0.5 10.5 1.2 1.25 2.5 7.62 4.0 Min. 30.48 41.0 42.0 2.0 Dia. 3.3 Dia.
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Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21564 IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature* Module Case Operation Temperature (See Tf Measurement Point Illustration) Storage Temperature Mounting Torque, M3 Mounting Screws Module Weight (Typical) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Symbol Tj Tf Tstg -- -- VCC(prot.) VISO PS21564 -20 to 125 -20 to 100 -40 to 125 8.5 20 400 2500 Units C C C in-lb Grams Volts Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@Tf 100C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125C (@Tf 100C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s
IGBT Inverter Sector
Collector-Emitter Voltage Collector Current (Tf = 25C) Peak Collector Current (Tf = 25C, <1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (Tf = 25C, per 1 Chip) VCES IC ICP VCC VCC(surge) PC 600 15 30 450 500 22.2 Volts Amperes Amperes Volts Volts Watts
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC) VD VDB VIN VFO IFO VSC 20 20 -0.5 ~ VD+0.5 -0.5 ~ VD+0.5 1 -0.5 ~ VD+0.5 Volts Volts Volts Volts mA Volts
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Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21564 IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VEC VCE(sat) ton trr tC(on) toff tC(off) VCC = 300V, VD = VDB = 15V, IC = 15A, Tj = 125C, VIN = 5 0V, Inductive Load (Upper-Lower Arm) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Diode Forward Voltage Collector-Emitter Saturation Voltage Tj = 25C, -IC = 15A, VIN = 0V IC = 15A, Tj = 25C, VD = VDB = 15V, VIN = 5V IC = 15A, Tj = 125C, VD = VDB = 15V, VIN = 5V Inductive Load Switching Times -- -- -- -- -- 0.60 -- -- -- -- -- -- 1.50 1.45 1.55 1.10 0.30 0.40 1.50 0.50 1.0 10 2.00 1.95 2.05 1.70 -- 0.60 2.10 0.80 mA mA Volts Volts Volts s s s s s
Tf Measurement Point
Al BOARD
CONTROL TERMINALS
18 mm
16 mm
GROOVE
TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD)
N FWDi CHIP
W
V POWER TERMINALS
U
P IGBT CHIP
TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD)
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Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21564 IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Control Supply Voltage VD VDB Circuit Current ID Applied between VP1-VNC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, VIN = 5V, Total of VP1-VNC, VN1-VNC VD = VDB = 15V, VIN = 0V, Total of VP1-VNC, VN1-VNC VD = VDB = 15V, VIN = 5V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, VIN = 0V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Fault Output Voltage VFOH VFOL Input Current PWM Input Frequency Short Circuit Trip Level* Supply Circuit Under-voltage Protection IIN fPWM VSC(ref) UVDBt UVDBr UVDt UVDr Fault Output Pulse Width** ON Threshold Voltage OFF Threshold Voltage tFO Vth(on) Vth(off) VSC = 0V, FO Circuit: 10k to 5V Pull-up VSC = 1V, IFO = 1mA VIN = 5V Tf 100C, Tj 125C Tj = 25C, VD = 15V Trip Level, Tj 125C Reset Level, Tj 125C Trip Level, Tj 125C Reset Level, Tj 125C CFO = 22nF Applied between UP, VP, WP-VNC, UN, VN, WN-VNC 4.9 -- 1.0 -- 0.43 10.0 10.5 10.3 10.8 1.0 2.1 0.8 -- -- 1.50 5 0.48 -- -- -- -- 1.8 2.3 1.4 -- 0.95 2.00 -- 0.53 12.0 12.5 12.5 13.0 -- 2.6 2.1 Volts Volts mA kHz Volts Volts Volts Volts Volts ms Volts Volts -- -- 0.55 mA -- -- 0.40 mA -- -- 7.00 mA -- -- 5.00 mA 13.5 13.0 15.0 15.0 16.5 18.5 Volts Volts
* Short Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A. **Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
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Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21564 IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Thermal Characteristics
Characteristic Junction to Fin Thermal Resistance Symbol Rth(j-f)Q Rth(j-f)D Condition IGBT Part (Per 1/6 Module) FWDi Part (Per 1/6 Module) Min. -- -- Typ. -- -- Max. 4.5 6.5 Units C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Control Supply Voltage Symbol VCC VD VDB Control Supply Variation PWM Input Frequency Allowable rms Current* VD, VDB fPWM IO PWIN VNC tDEAD Tf 100C, Tj 125C VCC = 300V, VD = 15V, fC = 5kHz, PF = 0.8, Sinusoidal, Tj 125C, Tf 100C Minimum Input Pulse Width** VNC Variation Arm Shoot-through Blocking Time ON / OFF Between VNC-N (Including Surge) For Each Input Signal, Tf < 100C 300 -5.0 1.5 -- -- -- -- 5.0 -- ns Volts s Condition Applied between P-N Terminals Applied between VP1-VNC, VN1-VNC Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS -1 -- -- -- 5 -- 1 -- 7.5 V/s kHz Arms Min. 0 13.5 13.0 Typ. 300 15.0 15.0 Value 400 16.5 18.5 Units Volts Volts Volts
* The allowable rms current value depends on the actual application conditions. **The input pulse width less than PWIN might make no response.
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Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21564 IntellimodTM Module Dual-In-Line Intelligent Power Module 15 Amperes/600 Volts
Mini DIP-IPM Application Circuit (Shown Pins Up)
+3.3 to +5V +15V C1 R1 R2 C5 VVFS C1 R1 R2 D1 C2 C5 VWFS C1 R1 R2 C5 D1 C2 VP1 WP +VCC + C2 VWFB VP1 VP +VCC + C2 VVFB D1 C2 VP1 UP +VCC + C2 VUFS VUFB AC LINE P C7 C6 +
LEVEL SHIFT
HVIC
GATE DRIVE UV PROT.
INPUT CONDITION
U
LEVEL SHIFT
CONTROLLER
HVIC
GATE DRIVE UV PROT.
INPUT CONDITION
MOTOR V
LEVEL SHIFT
HVIC
GATE DRIVE UV PROT.
INPUT CONDITION
W R3 R2 R2 R2 NC UN VN WN FO CFO C5 C5 C5 C4 CIN VNC VN1 UV PROT. +VCC LVIC RSF CSF This symbol indicates connection to ground plane. Component Selection: Dsgn. D1 C1 C2 C3 C4 C5 C6 C7 CSF RSF RSHUNT R1 R2 R3 Notes: 1) To prevent input signal oscillations minimize wiring length to controller (2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. Pull-up resistor (R3) should be adjusted to current sink capability of the controller. 4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives 1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function. 7) RSF, CSF set short circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP's P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP's N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. Typ. Value 1A, 600V 10-100uF, 50V 0.22-2.0uF, 50V 10-100uF, 50V 22nF, 50V 100pF, 50V 200-2000uF, 450V 0.1-0.22uF, 450V 1000pF, 50V 1.8k ohm 5-100 mohm 10 ohm 330 ohm 10k ohm Description Boot strap supply diode - Ultra fast recovery Boot strap supply reservoir - Electrolytic, long life, low Impedance, 105C (Note 5) Local decoupling/High frequency noise filters - Multilayer ceramic (Note 8) Control power supply filter - Electrolytic, long life, low Impedance, 105C Fault lock-out timing capacitor - Multilayer ceramic (Note 4) Optional Input signal noise filter - Multilayer ceramic (Note 1) Main DC bus filter capacitor - Electrolytic, long life, high ripple current, 105C Surge voltage suppression capacitor - Polyester/Polypropylene film (Note 9) Short circuit detection filter capacitor - Multilayer Ceramic (Note 6, Note 7) Short circuit detection filter resistor (Note 6, Note 7) Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) Boot strap supply inrush limiting resistor (Note 5) Optional control input pull-up resistor (Note 1, Note 2) Fault output signal pull-up resistor (Note 3) INPUT SIGNAL CONDITIONING
C3
OVER CURRENT PROTECTION
FAULT LOGIC
GATE DRIVE
+
C2
N
RSHUNT
6

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